SLIDEWAY GRINDING MACHINE (MAKE: DANOBAT, SPAIN MODEL: RTM 4000)

Recently I received a query from one of my Customers about problems in above mentioned Machine

1.The ground surface shows wheel path marks of step over.
2.After grinding, final surface shows concave contour in nature.
3.The final ground surface shows chattering marks visual by naked eyes.
4.The system sometimes gives alarm "W axis driver not ready"
5.During machining of long jobs (L-12 to 16 feet), the wheel goes for dressing without putting the machine table into parking position.
6.There seems to be backlash in all axes, which needs to get compensated.
7.Your engineer may also add, after seeing the machine, any rectification / up-gradation / re-furbishing be required to put the machine into perfect working condition.

My Approach
1.Reconditioning of spindle
2.Reconditioning of axis drives
3.Overhauling of guide ways system
4.Overhauling of Hydraulic system
5.Overhauling of Lubrication system
6.Overhauling of Coolant system
7.Guide way protection system
8.Wheel dressing system
9.Redesign to fit new/equivalent items such as ball screws etcs
10.New components required to fit new items/components
11.Development of new software as per functional need of machine and any change required as per operation ease
12.Mechanical realignments of axis and spindle
13.Leveling of machine
14.Calibration of axis
15.Painting



In Addition to provide the following presentation to the Customer


1.Understanding the CNC technology and its interface with machine tool for automation in metal removal and thereby increasing the productivity.
Mechanical system requirements in a machine tool which can be interfaced
with CNC system.
Understanding hardware and software requirements for complete operation of a CNC machine.

2.Understanding about retrofitting.

Up gradation and retrofitting.
How to go about it.
Situations of retrofitting.
Major considerations while going for retrofitting.

3.Design and development : awareness about calculation procedures and product development cycle.

Manufacturing: facilities required.
Assembly: assy methods and tools required
Testing: Validation ,Test procedures and test charts

4.Visit to units and make a detailed study about technology improvement with
reference to their product range.


Contact me if you have similar requests of reconditioning of CNC Machines

CNC Machines, Machine Tools at Chandigarh and Panchkula

Concurrent Solutions is a specialist engineering firm with a strong focus on Mechanical Design and CNC Machines Services.

Our services utilise the latest technology and equipment to provide innovative and effective solutions for your industry needs

Provide a full range of mechanical design services
Machine design
Structural Design
3D Modeling and Drafting
Rigged systems
Specialist Winches

Provide a full range of Services related with CNC machines

Design and Development
Which Machining Center is suitable ( Horizontal/Vertical)
How to select specifications of CNC Machines
Part Programming
CNC Machines Maintenance
tripping CNC vertical and horizontal machining centers, grinders, balancing machines, and Lathes rebuild to manufacturers specification
upgrade them
install latest programs setting
tooling
train new operators

In addition to that we also provide product design,drafting services and auto cad training.

CNC Links
CNC HUB
CNC Machines
My Website
Daily Cad
Cadcam3d
Blog

Gear Design Calculation

Gear Design Calculation is a repetitive process of solving mathematical equations.For optimal performance of a gear pair during its life cycle follwoing need to be taken care of

1)Best combination of module,
2)Number of teeth,
3)Gear correction,
4)Helix angle and
5)Material is to be selected out of number of possible combinations.

Achieving this with manual calculation is a hilarious task. Even using judgment based on experience may be a risky proposal.

Above problems can be solved by designing a gear pair using a newly developed computer tool GEAR DESIGN developed by Concurrent Solutions for all Industries.

The Gear Design Analyzes

1)‘Spur and Helical gears’ with various combinations of module,
2)Number of teeth,
3)Gear correction,
4)Helix angle and
5)Material quickly,

Gear Design Tool Provide the following Benefits

It is a accurate and reliable tool and does not require any special experience or training.

It is helpful in both the situations of New Design and Reverse Engineering (adopting existing design with alternate tooth data).

It provides a mathematical comparison to select best out of the various alternatives , increasing confidence of design.

Results of every calculation / analysis carried out are always saved as soft copy in computer and can be referred any time. There is no need of keeping the hard copies of record.

Output results are available in the form of operating data, tooth data, gear dimensional data, performance data, material data and factor of safety. These details also help in generating manufacturing drawings of a gear pair from embodiment layout.

Contact me for more information

Websites and associations for mechanical engineering

I was looking for some good mechanical engineering websites for online marketing activities
I already know the various
http://www.engineeringtalk.com/,engineeringtalk,
http://www.cfd-online.com/
http://www.cfdreview.com/
http://www.globalspec.com/
http://www.illstonandrobson.com/
http://www.asme.org/
http://www.thomasnet.com/
Do you know of any other website, community or news aggregator?

Services Provided by Concurret Solutions in Panchkula in and around Chandigarh

Concurrent Solutions provides the following Services

PRODUCT DESIGN
1)New Products: CNC Machines (Machining Center and Lathes)
2)Reverse Engineering: All type of engineering products
3)Special Purpose Machines: Milling, Drilling, Boring and Facing, Assembly presses
4)Jigs & Fixtures: Manual and Electro Hydraulic

DRAFTING
1)Engineering Drawings: Manufacturing drawing, Hydraulic/Pneumatic Circuits, Redraws, 3D layout from 2D designing, 3D Modelling, Electrical Circuits.
2)Technical Illustration: User Manuals, Product Catalogues, Illustration Manuals,Technical Manuals, Spare Parts Manual, Technical Reports.

CUSTOMIZED SOFT WARES
1)Design :Gear Design.
2)Drafting: Automatic generation of Gear drawings, Hydraulic/Pneumatic Circuits and other machine elements through LISP programming in AUTO CAD
3)Manufacturing: Fits and Tolerances used in design and manufacturing.

CNC MACHINES
1)All Type of services related with CNC machines
2)Design and Development
3)Which Machining Center is suitable ( Horizontal/Vertical)
4)How to select specifications of CNC Machines
5)Part Programming
6)CNC Machines Maintenance

Industrial Services

Industrial Services

We are one of the leading companies in India when it comes to Electrical Control and the Automation of machinery. Our role is to bring projects from the concept stage to a fully functional machine of the highest possible quality.Whether it is a retrofit of your existing machinery or a complete new design, High Technology Control will ensure that you have a low cost solution to increased production.Our CNC Service team can get your machine tool back into production smoothly and in minimal time - backed with over 20 years experience!

CNC Service

CNC electronic service and Maintenance is one of the most important business activities of High Technology Control. It is the mainstay of our business and is an area of exceptionally high expertise.Our engineers are equipped with all the necessary tools and test equipment. We are available to service your equipment at a very short notice and, because we have the most experienced engineers in the business, we will be able to repair your equipment in the absolute minimum time.
Our fully equip ed workshop with the latest test equipment and fully trained technicians is ready to repair your electronic equipment. We specialise in control system

Medical Services

Our Medical service division is one of the largest and most respected specialist groups in the country. We specialise in the servicing and calibration of a large variety of medical Autoclaves and hospital equipment including specialist operating tables and procedural chairs including servo amplifiers, positioning systems and motion control electronic equipment.

Offshore Services

Concurrent Solutions offers offshore front-end engineering, CAM tooling and testing services.With over 20 years of experience,Concurrent Solutions offers CAM services from Inspection to CNC programming. Mechanical Designing from product design to design for manufacturability, we can help you in the initial stages of designing your product.We can conceptualize the product and prepare it for manufacturing and test.We provide you with every possible capabilities and processes you need to manufacture your future products.

Contact us for our new DESIGN OF FITS AND TOLERANCES software.

Check out my Linkedin Profile.

Industeries in and around Chandigarh

Concurrent Solutions is a design house that's already working with Industries in and
around Chandigarh,India to refresh their outlook on design to manufacture.Our clients are happy as we reduce their day to day costs by providing highest quality of work,using the most upto date technology and design thinking.The blend of mechanical and industrial design is born from experience from top design houses and institution such HMT,Pinjore,India,Punjab Engineering College and Indian Institute of Technology.Please free to contact us to discuss your business needs.

1)Product Design
2)Drafting
3)Customised Software's
4)CNC Machines

Check my Linkedin Profile.